Quality Projects Engineer I
Company: Recaro Aircraft Seating Americas, Inc.
Location: Fort Worth
Posted on: January 27, 2023
Job Description:
Description:Position Summary:Performs quality control
inspections, checks, and tests during the manufacture of products.
Inspects materials, parts and products at different stages of
production. Records observations and drives changes/
recommendations for improving processes.Essential Duties and
Responsibilities include the following, other duties may be
assigned:
- Responsible for timely completion of program launch
deliverables.
- Ensure customer requirements are understood and communicated to
the other functions/departments.
- Works with cross-functional teams (department and site) to
address customers concerns from containment through the
implementation of corrective/preventive actions.
- Review existing data from past programs' customer reviews, and
provide feedback to the program team for improvement and risk
mitigation for HoV programs.
- Project Management skills
- Be the focal for all Quality aspects (receiving inspection/FAI
parts, supplier approval, FAI/CSI, test conformity, handover to
process quality engineers) for assigned HoV programs.
- Perform First Article Inspection (Inspection & Measurement) on
seats and prepare documentation in accordance with
AS9102/ISO-9102.
- Create MRBs to document non-conformities observed during final
inspection, and first article inspection of the seat assembly and
implements solutions
- Performs conformity inspection on test articles (seats and
flammability test coupons).
- Perform periodic review of the internal seat First Article
Inspection (FAI) and Customer Seat Inspection (CSI) processes, and
make continuous improvements to both
- Review and approve Design Change Proposals for seat programs,
conforming to RECARO Quality System
- Review and approve effectivity lists for HoV programs
- Coordinate preparation and approval of commitment letters for
deviations related to customer requirements on assigned HoV
programs.
- Prepare Quality Inspection Dossiers, for deviations from RECARO
standards, and/or per customer requirements for HoV programs.
- Participate in dress cover workshops, and responsible for dress
cover reference sample approval for HoV programs. Prepare necessary
documentation (datasheets, photographs) for approval of dress
covers for HoV programs.
- Participate in Preliminary Design Reviews (PDR) and Critical
Design Reviews (CDR) for HoV programs, and implement changes as
necessary for quality inspection plans, per OEM and customer
requirements for serial production of seats.
- Establishes quality control plans for customer programs and
ensures final product meets the required control plans. Records and
resolves deviations.
- Acts as a liaison between customer program activities to final/
source inspectors to ensure final product meets the quality
requirements of customer, regulatory authorities, OEM and internal
specifications.
- Analyze and assist in driving the DPU (Defects per Unit)
reduction along with production team.
- Liaise with OEM (Airbus and Boeing) inspection to reduce
factory defects found at OEM facility.
- Performs Quality inspections in a manner that ensures all
quality and production standards are met and the final product
meets RECARO engineering specifications, customer, and regulatory
requirements (FAA, EASA, LBA, and other CAA) and OEM (Airbus and
Boeing) specifications.
- Assists and offers solutions for the successful resolution of
quality issues. Suggests new and improved methods for continuous
improvement of the quality management system. AIQ-608, Rev. 2
- Maintains quality statistics, charts defects and
nonconformities utilizing computer system. Maintains all relevant
documentation.
- Is a Material Review Board (MRB) member, calls MRB Meeting and
is part of the decision making process. Prepares periodic reports
pertaining to quality issues and their resolution from First
Article Inspection (FAI) and Customer Seat Inspection (CSI)
- As needed, calls MRB Meeting and is part of the decision making
process. Prepares reports pertaining to quality issues and their
resolution.
- Initiate quality documentation as required concerning issues of
assembly and/or materials.
- Moderate to heavy use in SAP and CDB
- Coordinates closely with other RECARO sites to ensure
consistency with practices, procedures and specifications.
- Support Lean and 5S initiatives
- Participate actively in continuous improvement program and
corrective action projects, contributing by leading specific
improvement activities. Perform root cause analysis of defects data
and drive improvements
- Assists and implements solutions for the successful resolution
of quality issues. Suggests new and improved methods for continuous
improvement of the quality management system.
- Maintains complete knowledge of the Quality Management Manual
and relevant procedures and follows all guidelines as defined by
ISO9001/AS9100, Airbus and Boeing requirements, customer
requirements, FAA and other regulatory authorities.
- Be able to use considerable judgement and discretion in
performing your duties.
- Ability to read and write English
- Ability to travel internationally
- Be able to work independently as well as be a team player
- Ability to independently plan and prioritize tasks
- Ability to solve problems with little or no guidance
- Ability to organize small groups to effectively accomplish
organizational goals
- Excellent interpersonal skills
- Flexible scheduleRequirements:Qualifications:To perform this
job successfully, an individual must be able to perform each
essential duty satisfactorily. The requirements listed below are
representative of the knowledge, skill, and/or ability required.
Reasonable accommodations may be made to enable individuals with
disabilities to perform the essential
functions.Education/Experience:
- Requires a bachelor's degree in an engineering discipline
- This position is an entry level position requiring a basic
knowledge of production process and quality requirements.
- 1 year of experience in standard concepts, practices, and
procedures desired, but not required
- Must be able to read engineering drawings and Bill of Materials
(BoM), complete basic statistical computations, write detailed
reports, understand and apply the requirements of the Quality
Management Manual
- Familiarity with products, its composition and the methods of
production as well as an in-depth knowledge of quality guidelines,
including customer requirements and regulatory requirements and
procedures
- Knowledge of FAA and Aerospace OEM requirements is
preferred
- Working knowledge on risk management tools
- Should have a background in product and process control
methods.
- Should have a working knowledge of statistical process
control.
- Must have a strong understanding continuous improvement
methodologies and tools.
- Must be familiar with manufacturing and production
processes
- Assertive and have problem solving skills
- Knowledge of manufacturing processesPI202017377
Keywords: Recaro Aircraft Seating Americas, Inc., Fort Worth , Quality Projects Engineer I, Engineering , Fort Worth, Texas
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